ABOUT

Welcome to Down Under Cycles

We provide integrated design, production, and supply chain solutions to premium international brands across the
world. In Australia, our cycle range includes high-quality mountain bikes, racing city/road bikes, kids’ bikes,
trekking/terrain bikes, and e-bikes. Our factories have ISO 9001:2015 certification.
Quality is guaranteed

Products shipped

1584K

Our Global Reach

Down Under Cycles, has a strong global reach. With integrated design, production, and supply chain solutions, Down Under Cycles provides premium bicycles to leading brands across the world. Our commitment to innovation, quality, and safety has enabled us to establish enduring relationships with our customers and our partners worldwide.

Bulgaria
Cyprus
Czech Republic
Estonia
Finland
France
Germany
Greece
India
Ireland
Italy
Netherlands
Poland
Spain
United Kingdom
Australia
New Zealand
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Frame and fork manufacturing

Frames are constructed from galvanised alloy tube to protect against corrosion. Tubes are precision cut and mitred to ready for welding. Our skilled technicians assemble and TIG weld the frames together in jigs. Bottom brackets are threaded, ready to connect the cranckset.
Welded frames are heat treated and air dried to improve strength.

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Painting

Frames are cleaned and inspected before the painting process begins. Oil and dirt are removed by immersing the frame into a non-hazardous chemical bath.
Automatic disc painting booths provide a comprehensive colour coat. Painted frames are cured in an industrial oven.
Quality control inspectors check the painted frames to ensure they comply to the colour and finish specification.

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Applying labels

Skilled technicians apply the brand and product labels to the frames. We have mastered the technique of transferring a print image onto the frame.
Water transfer decals are carefully applied. Frames are placed in an oven to set the decals. A clear coat is painted all over the frames before low baking in an oven.
Lower cost adhesive labels can be substituted instead of water transfer decals, especially when small production runs are made for custom models.
Quality control inspectors complete a comprehensive check of the frames before they move to the next stage of assembly.

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Wheel Assembly

Spoked wheels are hand laced by skilled technicians. Laced wheels are placed in automated machines to tighten spokes to a specific torque. Alignment machines true the wheels to industry standards. Tube and tyre combinations are fitted and filled with air. Other components are fitted to the wheel hub before moving to the next stage of production.

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Final Assembly

Frames and wheels arrive separately by conveyer. They converge with parts delivered from stored inventory in the warehouse. Chain wheels, gears, brakes, handlebars, seats and other components are added as the frame moves along the assembly line. Each station checks their components and matches them to the bill of materials before assembly.
Quality control inspectors make their final assessment before the completed cycles are sent for packaging.

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Packaging

Completed bicycles are partially disassembled, wrapped and secured for packaging. Export grade cartons are used to protect the bicycle and other components, operating manual and warranty card. Contents and address labels are adhered to both sides and the ends of the carton. Flaps are sealed with staples. Safety bands are used to secure the carton.
Packaged bicycles are palletised, ready for dispatch to local and export markets.

Production Process

New Bicycles. New Adventures

Introducing Bicycles for the Modern Adventurer

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FEATURED PRODUCTS

FEATURED

ROAD E -BIKE

BATTERY CAPACITY
36V 20AH
Motor Capacity
ANANDA 36V 250W
Frame
700C Alloy Frame
Fork
700C SUS Fork

SUSPENSION E -BIKE

BATTERY CAPACITY
36V 13AH
Motor Capacity
Bafang 36V 250W
Frame
29" Carbon Frame
Fork
SUNTOUR RST

SUSPENSION E -BIKE

BATTERY CAPACITY
36V 13AH
Motor Capacity
Bafang 36V 250W
Frame
29" Alloy Frame
Fork
SUNTOUR XCT

SUSPENSION E -BIKE

BATTERY CAPACITY
36V 11.6AH
Motor Capacity
Bafang 36V 250W
Frame
27.5" Alloy Frame
Fork
ZOOM 27.5" SUS Fork

ROAD E -BIKE

BATTERY CAPACITY
36V 11.4VVVAH
Motor Capacity
Bafang 36V 250W
Frame
700C Alloy Frame
Fork
700C Alloy Fork

ROAD E -BIKE

BATTERY CAPACITY
36V 10.4AH
Motor Capacity
36V 250W
Frame
20" Alloy Frame
Fork
ZOOM SUS Fork

ROAD E -BIKE

BATTERY CAPACITY
48V 10.4AH
Motor Capacity
Bafang 48V 250W
Frame
20" Alloy Frame
Fork
20" SUS Fork

ROAD E -BIKE

BATTERY CAPACITY
36V 13AH
Motor Capacity
36V 250W
Frame
700C Alloy Frame
Fork
ZOOM 700C SUS Fork

MOUNTAIN E -BIKE

BATTERY CAPACITY
36V 20AH
Motor Capacity
VINKA 36V 250W
Frame
29" Alloy Frame
Fork
29" SUS Fork

SUSPENSION E -BIKE

BATTERY CAPACITY
36V 11.6AH
Motor Capacity
Bafang 36V 250W
Frame
29" Alloy Frame
Fork
SUNTOUR XCT

Certified by Professionals

Asiabike has the internationally recognised ISO 9001:2015 Quality Management System certification. Our factories are accredited by the British Standard Institute, French Homologation Laboratory and German DIN Standards. Our skilled technicians and quality control team ensure we maintain high standards, maintain our accreditation and continuously improve our organisation.